Hydraulic Pneumatic Servo Onsite Field Machining Solution

Hydraulic Pneumatic Servo Onsite Field Machining Solution
Product Introduction:
JOYSUNG LMD series Portable Milling offers an exceptional solution for accurate, on-site machining of sole plates. Our experts are able to achieve a tolerance of .002” per foot for leveling any mounting surfaces. This precision ensures that your equipment is securely and properly installed, promoting optimal performance and longevity. Additionally, our diverse assortment of milling machines allows us to carefully select the ideal mill for each specific task. This tailored approach guarantees that our clients receive the most efficient and effective service, ensuring that their unique needs and requirements are met.
Furthermore, our larger milling machines can handle drilling and boring tasks. This versatility makes them perfect for modifying or altering a variety of critical equipment components, such as gearboxes, pumps, turbines, and more. JOYSUNG’s portable milling services combine precision, versatility, and efficiency to deliver top-tier machining solutions for a wide range of industries and applications.
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Description
Technical Parameters

Multiple Spindle Head Configurations to Meet Different Machining Needs

 

The Z-axis milling head of a gantry milling machine is usually equipped with a larger NT50 spindle head for larger machines and a smaller NT40 spindle head for smaller machines. Different diameter milling cutters can be selected, ranging from 100mm to 250mm in diameter. The spindle head is powered by an OMM hydraulic motor

LINER AND GARTRY MILLING
AIR DRIVE GANTRY MILLING
LMD1010 gantry milling
LMD2010 GANTRY MILLING
LMD4030 GANTRY MILLING

 

High-Efficiency Hydraulic Drive with Integrated Power System

 

Our hydraulic pump station is equipped with OMM motor and BG motor, two different motor formats that match different speeds to provide more stable power output for the machine.

 

Optional Magnetic Mounting Base for Enhanced Work Efficiency

 

Through multiple improvements, we have added the option of magnetic suction base to the installation options. This is an optional part and not a necessity. Customers can choose according to their own working conditions and confirm whether to add this option. The magnetic suction base can be controlled by a switch to control the magnetic force, which is very suitable for flat machining that cannot be drilled or welded on site.

 

Precision Linear Screw and Guide Rails for Accurate Machining

 

The high-precision screw and high hardness linear guide used in LMD gantry milling machine can make the machining process smoother. Linear guides not only improve the accuracy of machining, but also increase the durability of the guide rail.

 

Widely Applied Across Multiple Industries

 

Thanks to its outstanding performance and flexible structural design, the LMD series portable milling machine is widely used in various industries, including but not limited to:

 

  • Shipbuilding and Marine Maintenance: On-site machining and repair of ship decks, engine rooms, and other components.
  • Energy and Petrochemical Industry:
  • Maintenance of oil drilling platforms, pressure vessels, and related equipment.
  • Steel and Metallurgy: Repair and refurbishment of large steel processing equipment.
  • Wind Power Industry: Machining and maintenance of wind turbine foundation components.
  • Railway and Transportation: Track welding repairs, wheel maintenance, and other railway-related machining tasks.

 

Our portable milling machine enjoys a good reputation among customers due to its outstanding performance. Using it, you can greatly improve work efficiency and save labor costs. In addition, it has the advantages of easy movement, small footprint, lightweight, stable operation, and low maintenance cost. In addition, our machines are made of high-quality materials, which are rust-proof, wear-resistant, and have a long service life.

 

Technical Details

 

X Axis Stroke(bed)

1000/2000/3000/4000/5000/6000mm.

Y Axis Stroke(Arm)

1000/1500/2000/2500/3000mm

Z Axis Stroke(Vertical Travel)

250mm(NT40) / 300mm(NT50)

Milling Head Spindle Taper

NT40 or NT50

Milling Head Gearbox Ratio

1:1

Standard Cutter Diameter

100mm(NT40) or 160mm(NT50)

Z Axis Feed

Handle Feed

Digital Read Out

Milling Spindle Head

X/Y Axis Feed

Auto & Handle feed

X Axis(bed) Gearbox Ratio

7:1

Y Axis(bed) Gearbox Ratio

70:1

X Axis Feed Rate

0-750mm/min

Y Axis Feed Rate

0-600mm/min

Hydraulic Power Unit

22KW

For Milling Head, Flow

60L/min

For X/Y Axis Feed, Flow

20 L/min

 

X Axis stroke(standard)

 

Item

X Axis stroke / Working size

1

1000(1084mm)

2

2000(2159mm)

3

3000(3244mm)

4

4000(4325mm)

5

5000(5405mm)

6

6000(6485mm)

7

7000(7565mm)

8

8000(8645mm)

Note: Special sizes can be customized.

 

Y Axis stroke(standard)

 

Item

Y Axis stroke / Working size

1

1000 (1220mm)

2

1500(1750mm)

3

2000(2250mm)

4

2500(2750mm)

5

3000(3250mm)

Note: Special sizes can be customized.

 

X Axis(bed)

 

  • All the beds are made of forged steel.
  • Modular connection system for varying lengths.
  • High-precision heavy-duty linear guides.
  • Dual gear box synchronous output.
  • Double rack synchronous feed.
  • Bed connection system provides the ultimate in rigidity.
  • Fast Installation Kit.
  • Auto & hand feed.
X Axis(bed)

 

Y Axis(arm)

 

  • Maximum rigidity body design minimizes sag and torsion
  • Milling spindle head can be rotated through 90°or 180° increments
  • Heavy-duty linear guides.
  • Ball screw feed..
  • Fast Installation Kit.
  • Auto & hand feed.
Y Axis(arm)

 

Video

 

 

 

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