4-meter Gantry Milling Machine Large External Processing Panel

4-meter Gantry Milling Machine Large External Processing Panel
Product Introduction:
JOYSUNG LMD series portable gantry milling machine perfect for strict environments and repair work where dismantling is not feasible, our portable mills can be bolted, clamped, or magnetically attached directly onto the workpiece and can be configured in almost any position. The Y axis made of aviation aluminium, portable lightweight without losing it rigidity. X axis made of cast iron, it comes with stability for the base.
The modular bed design allows splicing design to your requirement, X axis length could works from 1 meter to 10 meters , even more length.
Reliable & precise milling to meet tight machining tolerances in both linear and gantry mill configurations.
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Description
Technical Parameters

Modular Design for Versatile Applications

 

The gantry milling machine adopts a modular combination design, which can be assembled into a suitable processing state according to the on-site working conditions. It can be installed vertically, cantilevered, linearly, or on a pre designed tire frame to complete the processing.

LINER AND GARTRY MILLING
AIR DRIVE GANTRY MILLING
LMD1010 gantry milling
LMD2010 GANTRY MILLING
LMD4030 GANTRY MILLING

 

Multiple Spindle Head Configurations to Meet Different Machining Needs

 

The spindle head of the LMD series milling machine is equipped with an electronic caliper, which can accurately measure the milling depth. The spindle head also has a rotating function, which can mill different planes. The spindle head uses high-strength and high hardness tool holder fixtures, making the machining process more stable

 

High-Efficiency Hydraulic Drive with Integrated Power System

 

Gantry milling machine has different power options: hydraulic power pack, servo motor system and electric motor. Hydraulic power pack: high torque with the heaviest weight.

Servo motor: with worm gear as the reduction, it gets the torque than several times as before. But still comes with the control box. Electric motor: the most portable drive power with smallest size, easy to carry.

 

Optional Magnetic Mounting Base for Enhanced Work Efficiency

 

The LMD series milling machine has added a magnetic suction base, which makes our machine more competitive. This solves some problems for customers that cannot damage the machining plane, without the need for bolt drilling or welding. The magnetic switch can be turned on to easily move, and the pulling force is very large. Even if the machine is inverted, there is no need to worry about stability.

 

Precision Linear Screw and Guide Rails for Accurate Machining

 

The LMD series gantry milling machine adopts double rack feed on the X-axis to reduce errors and ensure smooth operation of the machine, and ball screw feed on the Y-axis to refine the machining plane and reduce errors. Linear guides have higher strength and smaller gear transmission errors during processing.

 

Widely Applied Across Multiple Industries

 

Gantry milling machines are now being used by more industries. Here are some common scenarios:

 

  • Shipbuilding and Marine Maintenance: On-site machining and repair of ship decks, engine rooms, and other components.
  • Energy and Petrochemical Industry:
  • Maintenance of oil drilling platforms, pressure vessels, and related equipment.
  • Steel and Metallurgy: Repair and refurbishment of large steel processing equipment.
  • Wind Power Industry: Machining and maintenance of wind turbine foundation components.
  • Railway and Transportation: Track welding repairs, wheel maintenance, and other railway-related machining tasks.

 

LMD gantry milling machine can choose the appropriate stroke axis, driving method, installation and fixing method according to the customer's own working conditions. If there are more special working conditions, we can communicate with the staff. We also accept customized machines for customers, which cannot safely fit the customer's working conditions.

 

Technical Details

 

X Axis Stroke(bed)

1000/2000/3000/4000/5000/6000mm.

Y Axis Stroke(Arm)

1000/1500/2000/2500/3000mm

Z Axis Stroke(Vertical Travel)

250mm(NT40) / 300mm(NT50)

Milling Head Spindle Taper

NT40 or NT50

Milling Head Gearbox Ratio

1:1

Standard Cutter Diameter

100mm(NT40) or 160mm(NT50)

Z Axis Feed

Handle Feed

Digital Read Out

Milling Spindle Head

X/Y Axis Feed

Auto & Handle feed

X Axis(bed) Gearbox Ratio

7:1

Y Axis(bed) Gearbox Ratio

70:1

X Axis Feed Rate

0-750mm/min

Y Axis Feed Rate

0-600mm/min

Hydraulic Power Unit

22KW

For Milling Head, Flow

60L/min

For X/Y Axis Feed, Flow

20 L/min

 

X Axis stroke(standard)

 

Item

X Axis stroke / Working size

1

1000(1084mm)

2

2000(2159mm)

3

3000(3244mm)

4

4000(4325mm)

5

5000(5405mm)

6

6000(6485mm)

7

7000(7565mm)

8

8000(8645mm)

Note: Special sizes can be customized.

 

Y Axis stroke(standard)

 

Item

Y Axis stroke / Working size

1

1000 (1220mm)

2

1500(1750mm)

3

2000(2250mm)

4

2500(2750mm)

5

3000(3250mm)

Note: Special sizes can be customized.

 

X Axis(bed)

 

  • All the beds are made of forged steel.
  • Modular connection system for varying lengths.
  • High-precision heavy-duty linear guides.
  • Dual gear box synchronous output.
  • Double rack synchronous feed.
  • Bed connection system provides the ultimate in rigidity.
  • Fast Installation Kit.
  • Auto & hand feed.
X Axis(bed)

 

Y Axis(arm)

 

  • Maximum rigidity body design minimizes sag and torsion
  • Milling spindle head can be rotated through 90°or 180° increments
  • Heavy-duty linear guides.
  • Ball screw feed..
  • Fast Installation Kit.
  • Auto & hand feed.
Y Axis(arm)

 

Video

 

 

 

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