Portable Flange Tool Machining Flange Circle Milling Machine

Portable Flange Tool Machining Flange Circle Milling Machine
Product Introduction:
The FDG5000 circular milling machine, flange surface processing machine is a high-precision and high-efficiency machine. The machine adopts the latest linear and ball screw technology. The machine adopts internal clamping method and has a large working radius. It is fixed in the middle of the pipe or flange. It is used to process the inner hole, outer circle, flange end face and various forms of sealing surfaces (RF, RTJ, etc.) of the flange. Seal groove processing, etc.
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Description
Technical Parameters

Precision Bearings and Stable Body

 

One of the key advantages of the FDG5000 circular milling machine is its precision bearings and stable body structure. These features provide the strongest guarantee for on-site precision machining. The high-precision bearing system ensures that the equipment maintains excellent stability during long periods of high-load operation, ensuring accuracy and repeatability throughout the machining process. Additionally, the machine is equipped with adjustable legs and lifting legs, as well as various sizes of mounting feet, allowing flexible adjustments based on the on-site environment. This makes installation quick and easy, greatly improving work efficiency.

FDG5000 ORBITAL MILLS
3
FDG4500 CIRCULAR MILL
FDG4500 CIRCULAR MILLING

 

Efficient Operating Mode

 

The FDG5000 rotary milling machine comes with a standard configuration for milling operations, enabling quick and precise completion of various machining tasks. Especially when handling large flanges, it ensures high-quality machining and precision, meeting customer demands for efficient and high-quality results.

 

Three Configuration Can be selected

 

Single point machining only ,face milling only or both Single point machining and face milling.

 

Anti-Backlash Components

 

Another highlight of this machine is its patented anti-backlash components, which effectively eliminate the meshing gap between the main drive gear and the inner gear ring. This innovative design significantly enhances the machine's positioning accuracy, reducing errors caused by backlash, thereby ensuring high precision and repeatability during the machining process. This is particularly beneficial for on-site machining of large, complex flanges and other intricate parts, providing more stable and reliable results.

 

Powerful Drive Unit

 

The FDG5000 is equipped with a standard 2-output hydraulic power unit, which provides strong power support for the milling machine. This drive unit ensures stable power output during cutting and rotation, maintaining high efficiency even under heavy load conditions. The FDG5000 circular mills can achieve a maximum cutting depth of 2mm on flanges, meeting the machining requirements for various flange sizes and thicknesses.

 

Conclusion

 

With its precise bearing system, sturdy body structure, innovative anti-backlash components, and powerful hydraulic drive unit, the FDG5000 circular milling machine is the ideal choice for on-site machining of large flanges. Whether for wind tower segments, ship propeller installation flanges, or other heavy-duty on-site machining tasks, the FDG5000 offers precise and efficient solutions, ensuring excellent machining quality and work efficiency.

 

Technical Detail

 

Facing Diameter Range

2200-5000mm(86.0-196.0")

I.D Clamp Range

2150-4500mm(84.0-177.0")

Min Swing Diameter

3500mm(138.0")

Main Rotation RPM

0-3

Spindle Head Slide Stroke

610mm(24.0")

Spindle Head Vertical Stroke

250mm(10.0")

Spindle Head Taper

NT50

Rotary Drive Power Unit

Hydraulic motor

Spindle Head Drive Power Unit

Hydraulic motor

Hydraulic Power Unit

2 output, 50/60Hz, 30Hp(22kw)

Face mill

200mm(standard)

Machine Weight

4980Kg

Shipping Weight

5560Kg

 

ID Mounting

 

ID Mounting

 

Od Or Facing Mounting

 

Od Or Facing Mounting

 

Video

 

 

 

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