Portable Flange Circumferential Milling Machine

Portable Flange Circumferential Milling Machine
Product Introduction:
The FDG5000 circular milling machine is specifically designed for on-site machining of large flanges, making it particularly suitable for wind tower segments, ship propeller installation flanges, crane bases, cable bearing surfaces, heavy construction, and mining applications. With its outstanding design and precise technology, the FDG5000 is an indispensable piece of equipment in large-scale industrial manufacturing processes, capable of meeting the complex and precise on-site machining requirements.
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Description
Technical Parameters

Precision Bearings and Stable Body

 

Compact design,light weight,easy to carry out,Modular design,easy to operation,Internal mounted,small working raduis working direction no limited,high efficiency ,Can manul or Automatic Feed,high accuracy ,Can process flange inner hole,flat face water line,continuous groove,outer circle and various sealing surfaces (RF,RTJ,etc.) ,The machine widely used in the repair of flange sealing surface,repair and processing of flange Surface of various metal materials such as cast iron,alloy structural steel and stainless steel.

FDG5000 ORBITAL MILLS
3
FDG4500 CIRCULAR MILL
FDG4500 CIRCULAR MILLING

 

Efficient Operating Mode

 

The FDG5000 rotary milling machine comes with a standard configuration for milling operations, enabling quick and precise completion of various machining tasks. Especially when handling large flanges, it ensures high-quality machining and precision, meeting customer demands for efficient and high-quality results.

 

Three Configuration Can be selected

 

Single point machining only ,face milling only or both Single point machining and face milling.

 

Anti-Backlash Components

 

Another highlight of the machine is its patented anti-backlash component, which effectively eliminates the meshing clearance between the main drive gear and the inner ring gear. This innovative design significantly improves the positioning accuracy of the machine and reduces the error caused by backlash, thereby ensuring high precision and repeatability during processing. This is particularly beneficial for on-site processing of large and complex flanges and other complex parts, providing more stable and reliable results.

 

Powerful Drive Unit

 

FDG5000 is equipped with a standard dual-output hydraulic power unit, which provides powerful power support for the milling machine. This drive unit ensures stable power output during cutting and rotation, and maintains high efficiency even under heavy load conditions. The FDG5000 round milling cutter can achieve a maximum cutting depth of 2mm on the flange, meeting the processing requirements of various flange sizes and thicknesses.

 

Conclusion

 

With its precise bearing system, solid body structure, innovative anti-recoil components and powerful hydraulic drive unit, the FDG5000 circular milling machine is ideal for on-site processing of large flanges. Whether it is wind tower segments, ship propeller mounting flanges or other heavy on-site processing tasks, the FDG5000 can provide precise and efficient solutions to ensure excellent processing quality and work efficiency.

 

Technical Detail

 

Facing Diameter Range

2200-5000mm(86.0-196.0")

I.D Clamp Range

2150-4500mm(84.0-177.0")

Min Swing Diameter

3500mm(138.0")

Main Rotation RPM

0-3

Spindle Head Slide Stroke

610mm(24.0")

Spindle Head Vertical Stroke

250mm(10.0")

Spindle Head Taper

NT50

Rotary Drive Power Unit

Hydraulic motor

Spindle Head Drive Power Unit

Hydraulic motor

Hydraulic Power Unit

2 output, 50/60Hz, 30Hp(22kw)

Face mill

200mm(standard)

Machine Weight

4980Kg

Shipping Weight

5560Kg

 

ID Mounting

 

ID Mounting

 

Od Or Facing Mounting

 

Od Or Facing Mounting

 

Video

 

 

 

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